Electrostatic Precipitator

Product Details:

Our company offers Electrostatic Precipitator Systems which is used to remove particles from the exhaust gas stream of an industrial process. Often the process involves combustion, but it can be any industrial process that would otherwise emit particles to the atmosphere.

Activities that take place are as follows:

• Ionization - Charging of particles
• Migration - Transporting the charged particles to the collecting surfaces
• Collection - Precipitation of the charged particles onto the collecting surfaces
• Charge Dissipation - Neutralizing the charged particles on the collecting surfaces
• Particle Dislodging - Removing the particles from the collecting surface to the hopper

Following are the features:

• High Collecting efficiency well in excess of 99%
• Low Maintenance
• Low-Pressure Drop
• Low sensitivity to high temperature and aggressive gases

Product Details:

We manufacture highly advanced Electrostatic Precipitator that is used for removing particles from the exhaust gas stream of various industrial processes. Basically, its process involves combustion, but it can either be another industrial process that is capable of emitting particles to the atmosphere. The process used in Electrostatic Air Filters precipitators is a combination of six simple activities.

 

Features:

• Removes fine particles
• Dust Remover
• Smoke remover

 

Other Details:

• Ionization – First of all particles get charged
• Migration – Then charged particles get transported to the collected surface
• Collection - Precipitation of the charged particles onto the collecting surfaces
• Charge Dissipation - Neutralizing of charged particles takes place on the collecting surfaces
• Particle Dislodging – Removes particles from collecting surface to hopper
• Particle Removal – Particles collected at hopper conveyed to the disposal point
• High Collecting efficiency well in excess of 99%
• Low Maintenance
• Low sensitivity to high temperature and aggressive gases
• Low-Pressure Drop

Additional Information:

• Port of Dispatch: Mumbai

Product Details:

We are instrumental in offering a wide range of Industrial Electrostatic Precipitator. The products offered by us are an aid, which helps in reducing atmospheric pollution. This process is done by removing the fly ash before it goes out of the smoke stack. Moreover, these products are commonly used for removing fine particulates from air streams.

 

Features:

• The air which enters ESP is almost up to 99.9% cleaner than when it is released
• Appropriate for large and medium scale operation
• Compact

 

Collection Electrodes:

• Manufactured with special profile to accommodate quiescent zone to prevent re-entrainment of dust into the air stream
• Made on accurate rolling machines so as to have perfect straightness from top to bottom
• Design to transmit rapping force uniformly across the entire plate with bottom welded anvil plates

Product Details:

We have the design, knowledge, and capability to design, manufacture, supply, erect and commission de-tarrers/electrostatic Tar Electrostatic Precipitator/wet esps. We have successfully commissioned etp's in various plants which are running smoothly and successfully for past few years. There are very few known and reliable sources for this critical item and we are one of the trusted sources for the same.

Features:

• Lead-free design
• Emission visibility
• Useful in acid mist collection

Product Details:

Our customers can avail from us a wide range of Wet Electrostatic Precipitator. The products offered by us are an electrostatic filter, which helps in effective cleaning of gas streams containing micro solid and aerosol particles. These products are ideal for an elimination of PM 2.5 particles that are hazardous to human health.

 

The excellent gas-solid separation efficiency in the range of 99.9% Makes it suitable for a various process involving combustion of various:

• Fuels
• Incineration
• Post FGD plants
• Steel sinter process

 

Operating Principle:

• Uses electrostatic forces generated from high voltage discharge electrodes to ionize solid and aerosol particles
• These start migrating towards grounded membrane, which is continuously irrigated by a water film on the membrane surface
• This membrane is inert to almost all corrosive gases at the same time electrically conductive so as to collect the charged particles

 

Operating Flexibility:

• The membrane based wet esp can be operated under various condition and process parameters
• It can very easily handle flexibility in combustion of materials as in incinerator plants, and multi-fuel boilers as there is no effect of ash resistivity or re-entrainment as seen in Dry Electrostatic Precipitators
• The MWESP also has a very low-pressure drop and therefore saves blower power

 

Customised Sizing:

• The MWESP is available in different sizes and the modular designs that help in augmentation of existing equipment by just increasing the membrane section along the height or in parallel
• The same equipment can be used during capacity enhancement of boilers in the future with minimum modification in the end of the pipeline solution

 

Ultra Compact Design:

• The MWESP has collection membrane in both width and length forming grids in the control volume
• It has a much larger collecting area in a lower volume of equipment compared to parallel plate Dry ESP

 

Scrubber Section:

• Flue gas entering the MWESP is pre-scrubbed before entry into the membrane section
• This is equipped with spiral full cone nozzles that are non-clogging and can be used without problem with liquids containing solid particles multi-venture decks for adjustable Differential pressure

 

Minimal Water Usage:

• Recirculating water in the water film also cools the gases and thereby condenses a part of it back to the recirculation and therefore acts as makeup water for evaporative losses

Product Details:

We are instrumental in offering a wide range of ESP Dry Electrostatic Precipitator. The products offered by us are an aid, which helps in reducing atmospheric pollution. This process is done by removing the fly ash before it goes out of the smokestack. Moreover, these products are commonly used for removing fine particulates from air streams.

 

Features:

• The air which enters ESP is almost up to 99.9% cleaner than when it is released
• Appropriate for large and medium scale operation
• Manufactured with special profile to accommodate quiescent zone to prevent re-entrainment of dust into the air stream
• Made on accurate rolling machines so as to have perfect straightness from top to bottom
• Design to transmit rapping force uniformly across the entire plate with bottom welded anvil plates

 

Discharge Electrode:

• Manufactured with tube and spike for excellent corona generation with optional SS discharge points for long life
• The tube is square so as to have additional sharp edges for corona discharge
• Long lasting as compared to weighted wire electrodes

 

Ceramic Insulators:

• High alumina content ceramic insulators with high compressive strength to take the load
• Special design to prevent direct contact with heat and therefore not prone to crack due to condensation

 

Rapping System:

• Motorized tumbler hammer rapping system to avoid complexities of magnetizing
• Very simple to maintain as compared to EMIGI system
• “Power off rapping” can be incorporated so that the dust cake collapses with least resistance

 

TR Set and Controller:

• Has rapping control incorporated in the same controller thus saving on additional cost unlike EMIGI system
• Pulse power system available which can be used for optimization
• It is incorporated with high impedance to give short circuit protection even in case of controller failure
• Spark sensitivity can be changed to optimize performance

 

The Process:

• Ionization: Charging of particles
• Migration: Transporting the charged particles to the collecting surfaces
• Collection: Precipitation of the charged particles onto the collecting surfaces
• Charge dissipation: Neutralizing the charged particles on the collecting surfaces
• Particle dislodging: Removing the particles